Adapter assembly for attaching a lighting device to a handheld electrosurgical instrument

ABSTRACT

An adapter assembly is disclosed for attaching a lighting device to a handheld surgical instrument, which includes a first body portion configured to engage a distal end portion of the surgical instrument at a position along a central axis thereof, and a second body portion configured to support a lighting device adjacent the distal end portion of the surgical instrument, such that an illumination axis of the lighting device angularly intersects the central axis of the surgical instrument.

CROSS REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional PatentApplication No. 62/746,927, filed Oct. 17, 2018. The contents of thisapplication are incorporated herein it its entirety.

BACKGROUND OF THE INVENTION 1. Field of the Invention

The subject invention is directed to surgical instrumentation, and moreparticularly, to an adapter assembly for attaching a battery poweredlighting device to a handheld electrosurgical instrument.

2. Description of Related Art

Lighting devices are typically used to allow an operator to illuminate,and thus more precisely control and enhance, a space or area with alighted field of view. In many situations, a lighting device can be usedto illuminate a closed or confined space that would not regularlyreceive an adequate amount of light, if at all.

Existing lighting devices are connectable to a variety of tools,including, for example, medical devices and hand tools such asscrewdrivers, to illuminate the area in which the device or tool is tobe used. Such lighting devices and light sources include attachmentsthat have an electrical cord extending therefrom that in turn isconnectable to a power source, attachments that are battery powered, andlight sources integrally formed within a tool to direct light on aspecific field of view.

In medical practice, lighting devices are used to direct light at aspecific area being operated on or examined. For example, lightingdevices can be used in conjunction with handheld electrosurgicaldevices, such as an electrosurgical pencils or more specifically aBOVIE® pencil used to incise through tissues, and a variety of otheroperative instruments, such as retractors and forceps. Lightedretractors are commonly used during surgeries to help illuminatesurgical cavities or other areas within the surgical field.

The inventors have discerned a number of disadvantages of previouslyknown lighting devices. For example, known lighting devices that includea light source integrally formed therein are generally expensive, bulky,and can cause injury. Known cordless and corded lighting devices addsignificant bulk to a tool preventing a user from manipulating the toolwith the precision required in many situations and preventing the userfrom extending the tool into tight spaces.

Additionally, many lighting devices, especially corded lighting devices,require constant repositioning, are cumbersome, are assistant-dependentto hold or re-position, and can be disruptive to a surgical field.Further, corded lighting devices as well as light sources integrallyformed within a tool can become hot, burn the user and/or the patient,and possibly even cause a fire.

Headlights can be used as an alternative to a lighting device during asurgical procedure. However, similar to other lighting devices,headlights are bulky, commonly require cables to connect to a powersource, require constant readjustment, and can pose a potential safetyhazard. In addition, headlamps are not sterile. Moreover, being worn onthe head of the surgeon, they are at a distance from the surgical field,decreasing their effectiveness, and can be cumbersome to the user, andcause fatigue if worn for an extended period of time.

A particularly useful lighting device designed for attachment to ahandheld electrosurgical device, and in particular, for use with anelectrosurgical pencil, is disclosed in U.S. Pat. No. 9,851,060, thedisclosure of which is herein incorporated by reference in its entirety.The subject invention provides an accessory for enhancing the utilityand effectiveness of the lighting device disclosed therein.

SUMMARY OF THE DISCLOSURE

The subject invention is directed to a new and useful adapter assemblyfor attaching a battery powered lighting device to a handheldelectrosurgical surgical instrument. In general, the adapter assembly ofthe subject invention includes a first body portion configured to engagea distal end portion of the surgical instrument at a position along acentral axis thereof, and a second body portion configured to support alighting device adjacent the distal end portion of the surgicalinstrument, such that an illumination axis of the lighting deviceangularly intersects the central axis of the surgical instrument.

A first embodiment of the adapter assembly of the subject inventionincludes: a conical sleeve having an interior bore configured to engagea distal end portion of the surgical instrument at a location along acentral axis thereof; and a conical shaft connected to the conicalsleeve by a flange and configured to engage a central bore of thelighting device, wherein the lighting device includes a plurality ofcircumferentially arranged light sources and an annular lens located ata distal end thereof to define the illumination axis of the lightingdevice, and wherein the illumination axis of the lighting deviceangularly intersects the central axis of the surgical instrument.

The light sources may be comprised of light-emitting diodes, such asblue LEDs, white LEDs, yellow LEDs, etc. LEDs are advantageous becausethey consume less energy, have a longer lifetime, are available insmaller sizes, and provide faster switching than other types of lights.Nevertheless, other types of lights may also be used. For example, thelight sources could be adapted and configured to produce UV light,including UV-C light to treat or prophylax against infectious organisms.

The conical sleeve is bifurcated so as to form flexible conical sectionsfor engaging the distal end portion of the surgical instrument, and itis adapted for axial rotation about the central axis of the surgicalinstrument. A resilient O-ring is positioned within the interior bore ofthe conical sleeve for sealing against the distal end portion of thesurgical instrument to prevent unwanted axial rotation of the conicalsleeve without the application of a rotational force. In addition, anannular jamming ring surrounds the central bore of the lighting devicefor frictionally engaging the conical shaft, and a switching mechanismis operatively associated with the central bore of the lighting devicefor activating the LED light sources upon engagement of the conicalshaft within the central bore of the lighting device.

A second embodiment of the adapter assembly of the subject inventionincludes: a conical sleeve having an interior bore configured to engagea distal end portion of the surgical instrument at a position along acentral axis thereof; and a housing formed integral with and extendingradially outwardly from the conical sleeve and having an interiorchamber for supporting the lighting device, which includes an LED orother light source and an annular lens located at a distal end of thehousing to define the illumination axis of the lighting device, whereinthe illumination axis of the lighting device angularly intersects thecentral axis of the surgical instrument.

The conical sleeve is bifurcated so as to form flexible conical sectionsfor engaging the distal end portion of the surgical instrument. Thisflexible structure will enable the conical sleeve to accommodate orotherwise engage with surgical instruments of different shape,increasing the compatibility of the adapter with differentelectrosurgical pencils.

The conical sleeve is adapted for axial rotation about the central axisof the surgical instrument. A resilient O-ring is positioned within theinterior bore of the conical sleeve for sealing against the distal endportion of the surgical instrument to prevent unwanted axial rotation ofthe conical sleeve without the application of a rotational force. Aswitching mechanism is disposed within the housing and it communicateswith the conical sleeve for activating the LED or other light sourceupon engagement of the distal end portion of the surgical instrumentwith the conical sleeve.

A third embodiment of the adapter assembly of the subject inventionincludes: a housing having an interior chamber for supporting thelighting device, which includes an LED or other light source and acircular lens located at a distal end of the housing to define theillumination axis of the lighting device; and a clamping mechanismdepending from the housing and including a pair of spaced apartengagement flanges adapted for linear movement between an open positionfor receiving the distal end portion of the surgical instrument and aclosed position for engaging the distal end portion of the surgicalinstrument at a position along a central axis thereof, such that theillumination axis of the lighting device angularly intersects thecentral axis of the surgical instrument

Each engagement flange of the clamping mechanism is provided with anelastomeric plate on interior surface thereof for engaging the distalend portion of the surgical instrument, and the spaced apart engagementflanges are spring biased into the closed position. A switchingmechanism is disposed within the housing for activating the LED or otherlight source upon engagement of the distal end portion of the surgicalinstrument with the clamping mechanism.

A fourth embodiment of the adapter assembly of the subject inventionincludes: a conical shaft configured to engage a central bore of thelighting device, wherein the lighting device includes a plurality ofcircumferentially arranged LED or other light sources and an annularlens located at a distal end thereof to define the illumination axis ofthe lighting device; and a clamping mechanism including a pair of spacedapart engagement flanges operatively associated with the conical shaftand adapted for pivotal movement between an open position for receivingthe distal end portion of the surgical instrument and a closed positionfor engaging the distal end portion of the surgical instrument along thecentral axis thereof, such that the illumination axis of the lightingdevice angularly intersects the central axis of the surgical instrumentEach engagement flange of the clamping mechanism is provided with anelastomeric plate on interior surface thereof for engaging the distalend portion of the surgical instrument, and the spaced apart engagementflanges are spring biased into the closed position. An annular jammingring surrounds the central bore for frictionally engaging the conicalshaft. A switching mechanism is operatively associated with the centralbore of the lighting device for activating the LED or other lightsources upon engagement of the conical shaft within the central bore ofthe lighting device.

In essence, while the battery powered lighting device disclosed hereinis adapted and configured to be installed on the distal end portion of aparticular type of electrosurgical pencil, that is relative common inthe marketplace, the adapter assemblies disclosed herein enable such alighting device to be used with a variety of different electrosurgicalpencils and even a variety of different types of surgical andnon-surgical devices.

Furthermore, it is envisioned that the adapter assemblies disclosedherein could be used to attach the battery powered lighting devicedisclosed herein to objects, instruments and or equipment other thanhandheld surgical devices. For example, it is envisioned that adapterassemblies disclosed herein, especially those with a clamping mechanism,could be attached or otherwise clamped to an operating table or to asurgical drape, or even directly clamped to body tissue, so as tosupport the lighting device in any useful location.

Those skilled in the art will readily appreciate that the adapterassemblies of the subject invention could also be used to attach alighting device to other types of surgical instruments and devices suchas, for example, retractors, snares, hooks, scalpels or staplers. It isalso envisioned that specific adaptors can be designed for certainapplications or surgeries. For example, an adapter could be designed fora special tool used during a robotic surgical procedure a roboticprocedure that uses a very specific tool.

The subject invention is also directed to a kit that includes a handheldsurgical instrument, a battery powered lighting device, an adapter forattaching lighting device to the surgical instrument, and a packagingenclosure containing the surgical instrument, the lighting device andthe adapter. Preferably, the handheld surgical instrument is anelectrosurgical pencil. The adapter contained in the packing enclosurecould be any of the adapters disclosed herein.

The subject invention is also directed to an adapter assembly forattaching one or more battery powered lighting devices to a table in asurgical arena. The adapter assembly includes a mounting clamp forreleasably attaching the assembly to a table, and a pair ofindependently adjustable flexible adapter arms each having a conicalshaft portion for releasably retaining a respective lighting device.

These and other features of the subject invention will become morereadily apparent to those having ordinary skill in the art to which thesubject invention appertains from the detailed description of thepreferred embodiments taken in conjunction with the following briefdescription of the drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

So that those skilled in the art will readily understand how to make anduse the subject invention without undue experimentation, preferredembodiments thereof will be described in detail herein below withreference to the figures wherein:

FIG. 1 is a perspective view of a lighting device detached from ahandheld electrosurgical instrument;

FIG. 2 is a perspective view of the lighting device of FIG. 1 attachedon the distal end portion of the handheld electrosurgical instrument;

FIG. 3 is an exploded perspective view of a first embodiment of theadapter assembly of the subject invention, separated from the lightingdevice and the handheld electrosurgical instrument;

FIG. 4 is perspective view of the first body portion of the adapterassembly of the subject invention engaged on the distal end portion ofthe handheld electrosurgical instrument;

FIG. 5 is perspective view of the first body portion of the adapterassembly of the subject invention engaged on the distal end portion ofthe handheld electrosurgical instrument, with the lighting deviceattached to the second body portion of the adapter assembly;

FIG. 6 illustrates the adapter assembly rotated 90 degrees from theposition shown in FIG. 5, about the axis of handheld electrosurgicalinstrument;

FIG. 7 is a side elevational view of the adapter assembly and lightingdevice mounted on the distal end portion of the handheld electrosurgicalinstrument;

FIG. 8 is a top plan view of the adapter assembly and lighting devicemounted on the distal end portion of the handheld electrosurgicalinstrument;

FIG. 9 is a front end view of the adapter assembly and lighting devicemounted on the distal end portion of the handheld electrosurgicalinstrument;

FIG. 10 is an enlarged localized view taken from FIG. 7;

FIG. 11 is a cross-sectional view taken along line B-B of FIG. 7;

FIG. 12 is a cross-sectional view taken along line C-C of FIG. 8;

FIG. 13 is an enlarged localized view taken from FIG. 11;

FIG. 14 is an exploded elevational view of the adapter assembly of thesubject invention;

FIG. 15 is an exploded perspective view of the battery powered lightingdevice shown in FIGS. 1 and 2;

FIG. 16 is an enlarged localized view taken from FIG. 15;

FIG. 17 is a perspective view of the jamming ring shown in FIG. 15;

FIG. 18 is an exploded perspective view of a second embodiment of theadapter assembly of the subject invention, separated from the handheldelectrosurgical instrument;

FIG. 19 is a perspective view of the adapter assembly of FIG. 18 engagedon the distal end portion of the handheld electrosurgical instrument;

FIG. 20 illustrates the adapter assembly rotated 90 degrees from theposition shown in FIG. 19, about the axis of handheld electrosurgicalinstrument;

FIG. 21 is a top plan view of the adapter assembly of FIG. 18 mounted onthe distal end portion of the handheld electrosurgical instrument;

FIG. 22 is a side elevational view of the adapter assembly of FIG. 18mounted on the distal end portion of the handheld electrosurgicalinstrument;

FIG. 23 is a bottom plan view of the adapter assembly of FIG. 18 mountedon the distal end portion of the handheld electrosurgical instrument;

FIG. 24 is a front end view of the adapter assembly of FIG. 18 mountedon the distal end portion of the handheld electrosurgical instrument;

FIG. 25 is an enlarged localized view taken from FIG. 22;

FIG. 26 is a cross-sectional view taken along line H-H of FIG. 21;

FIG. 27 is an enlarged localized view of the distal end portion of thesurgical instrument and the electrode blade taken from FIG. 26;

FIG. 28 is an enlarged localized view of a proximal end portion of thefirst body portion of the adapter assembly taken from FIG. 26;

FIG. 29 is an enlarged localized view of a distal end portion of thesecond body portion of the adapter assembly taken from FIG. 26;

FIG. 30 is a side elevational view of the adapter assembly of FIG. 18;

FIG. 31 is a cross-section view taken from FIG. 30;

FIG. 32 is an exploded perspective view of the adapter assembly shown inFIG. 30;

FIG. 33 is a is a side elevational view of the PCB assembly housed inthe adapter assembly shown in FIG. 32;

FIG. 34 is a is a plan view of the PCB assembly shown in FIG. 32;

FIG. 35 is a front end view of the PCB assembly shown in FIG. 32;

FIG. 36 is a perspective view of the PCB assembly shown in FIG. 32;

FIG. 37 is an exploded perspective view of a third embodiment of theadapter assembly of the subject invention, separated from the lightingdevice and the handheld electrosurgical instrument;

FIG. 38 is perspective view of the adapter assembly of FIG. 37 engagedon the distal end portion of the handheld electrosurgical instrument;

FIG. 39 is a side elevational view of the adapter assembly of FIG. 37engaged on the distal end portion of the handheld electrosurgicalinstrument;

FIG. 40 is a front end view of the adapter assembly of FIG. 37 attachedon the distal end portion of the handheld electrosurgical instrument;

FIG. 41 is a front end view of the adapter assembly of FIG. 37;

FIG. 42 is a side elevational view of the adapter assembly of FIG. 37;

FIG. 43 is a bottom plan view of the adapter assembly of FIG. 37;

FIG. 44 is a perspective view of the adapter assembly of FIG. 37;

FIG. 45 is a cross-sectional view taken along line M-M of FIG. 42;

FIG. 46 is a cross-sectional view taken along line N-N of FIG. 41;

FIG. 47 is an exploded perspective view of the adapter assembly of FIG.37;

FIG. 48 is a front end view of the adapter assembly of FIG. 37 with theclamping mechanism disposed in an open position;

FIG. 49 is a side elevational view of the adapter assembly of FIG. 37with the clamping mechanism disposed in a closed position;

FIG. 50 is a bottom plan view of the adapter assembly of FIG. 37 withthe clamping mechanism disposed in an open position;

FIG. 51 is a bottom plan view of the adapter assembly of FIG. 37 withthe clamping mechanism disposed in a closed position;

FIG. 52 is a perspective view of a movable portion of the clampingmechanism;

FIG. 53 is a perspective view of the housing portion of the adapterassembly with the movable portion of the clamping mechanism separatedtherefrom;

FIG. 54 is an exploded perspective view of a fourth embodiment of theadapter assembly of the subject invention, separated from the lightingdevice and the handheld electrosurgical instrument;

FIG. 55 is perspective view of a lighting device engaged within theadapter assembly shown in FIG. 54 and with the adapter assembly engagedon the distal end portion of the handheld electrosurgical instrument;

FIG. 56 illustrates the adapter assembly rotated 90 degrees from theposition shown in FIG. 55, about the axis of handheld electrosurgicalinstrument, whereby the bulk of the device/adaptor is readily removedfrom the surgeon's line of sight while maintaining the intersectionbetween the instrument axis and the illumination axis;

FIG. 57 is a side elevational view of the adapter assembly of FIG. 54engaged on the distal end portion of the handheld electrosurgicalinstrument;

FIG. 58 is a bottom plan view of the adapter assembly of FIG. 54attached on the distal end portion of the handheld electrosurgicalinstrument;

FIG. 59 is a front end view of the adapter assembly of FIG. 54 attachedon the distal end portion of the handheld electrosurgical instrument;

FIG. 60 is a cross-sectional view taken along line R-R of FIG. 57;

FIG. 61 is an exploded perspective view of the lighting device separatedfrom the adapter assembly of FIG. 54;

FIG. 62 is a perspective view of the lighting device engaged with theadapter assembly of FIG. 54;

FIG. 63 is a front end view of the lighting device engaged with theadapter assembly as shown in FIG. 62;

FIG. 64 is a side elevational view of the lighting device engaged withthe adapter assembly as shown in FIG. 62;

FIG. 65 is a front end view of the lighting device engaged with theadapter assembly as shown in FIG. 62 with the clamping mechanism in anopen position;

FIG. 66 is a front end view of the lighting device engaged with theadapter assembly as shown in FIG. 62 with the clamping mechanism in aclosed position;

FIG. 67 is an exploded perspective view of the adapter assembly of FIG.54;

FIG. 68 is a front end view of the adapter assembly of FIG. 54;

FIG. 69 is a cross-sectional view taken along line T-T of FIG. 68; and

FIG. 70 is a perspective view of the conical shaft portion of theadapter assembly of FIG. 54, separated from the clamping mechanismthereof.

FIG. 71 is a perspective view similar to FIG. 19, with the adapter showntherein rotated 180 degrees;

FIG. 72 is a perspective view similar to FIG. 38, with the adapter showntherein rotated 180 degrees; and

FIGS. 73-78 are perspective views of an adapter assembly for attachingone or more battery powered lighting devices to a table or surface,which includes an adjustable support clamp and a pair of independentlyadjustable flexible adapter arms, each for releasably retaining alighting device.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring now to the drawings wherein like reference numerals identifysimilar structural elements of the various embodiments of the subjectinvention, there is illustrated in FIGS. 1 and 2, a battery poweredcordless lighting device 20 configured for direct installation on thedistal end portion of a handheld electrosurgical instrument 10, and moreparticularly, for direct installation on the distal end portion of anelectrosurgical pencil such as a BOVIE pencil, as disclosed, forexample, in U.S. Pat. No. 9,851,060. In use, once the lighting device 20is directly installed on the distal end portion of the electrosurgicalinstrument 10, an annulus of light automatically and simultaneouslyprojects from the lighting device 20 along the longitudinal axis of theinstrument 10.

In contrast to the lighting device 20 illustrated in FIGS. 1 and 2,which is directly installed on the distal end portion of the surgicalinstrument 10, the subject invention is directed to an adapter assemblyfor attaching a lighting device, such as the lighting device 20, to thesurgical instrument 10 at a location that is adjacent to the distal endportion of the surgical instrument 10.

Referring to FIGS. 3-19, there is illustrated an adapter assembly 30 forattaching a lighting device 40 to a handheld surgical instrument 10 at alocation that is adjacent to a distal end portion 14 of the surgicalinstrument 10. As shown in FIGS. 3-9 and 14, the adapter assembly 30includes a conical sleeve portion 16 having an interior bore configuredto engage the distal end portion 14 of the surgical instrument 10 at alocation along a central axis thereof, and a conical shaft portion 24configured to engage a central bore of the lighting device 40.

As best seen in FIGS. 6-9, 12 and 14, a rigid flange connects theconical sleeve portion 16 of the adapter assembly 30 to the conicalshaft portion 24 of the adapter assembly 30. The rigid flange of theadapter assembly 30 is configured in such a manner so that aillumination axis of the lighting device 40 is oriented to angularlyintersect a central axis of the surgical instrument 10.

Referring to FIGS. 3-9 and 14, the conical sleeve portion 16 of adapterassembly 30 is bifurcated so as to form flexible split conical sections8 for engaging the distal end portion 14 of the surgical instrument 10.More particularly, the conical sections 8 of the sleeve portion 16 areadapted and configured to flexibly engage a proximal end portion 12 ofthe electrode blade 4, at a location that is proximal to a medial flangeportion 6 thereof, as best seen in FIGS. 10 and 11. This enables greatercompatibility with instruments of different size and/or geometry.

As best seen in FIGS. 12 and 15-17, the conical shaft 24 is configuredto engage a central bore of the lighting device 40. More particularly,the lighting device 40 consists of a two-part generally cylindrical body34′ and 34″ that defines a cavity for supporting an interior bodyportion 32, which forms the central reception bore of the lightingdevice 40. A jamming ring 28, best seen in FIG. 17, is disposed at theproximal end of the lighting device 40, axially aligned with the centralreception bore of the interior body portion 32 for frictionally engagingthe conical shaft portion 24 of the adapter assembly 30. An end cap 26retains the jamming ring 28 in the cylindrical body 34 of the lightingdevice 40.

The interior cavity of the body of the lighting device 40 also supportsa PC board 38 that includes a plurality of circumferentially arrangedLED or other light sources 42, at least one or a plurality of batteries36 for energizing the light sources 42 and a switching mechanism 48 foractivating the light sources 42 upon engagement of the lighting device40 on the conical shaft 24 of the adapter assembly 30. An annular lens46 covers the light sources 42 to and a spacer 44 is disposed betweenthe light sources 42 on the PC board 38 and the lens 46.

The circumferentially arranged light sources 42 and the annual lens 46defines the illumination axis of the lighting device 40, which angularlyintersects the central axis of the surgical instrument 10 when thelighting device 40 is engaged on the conical shaft portion 24 of theadapter assembly 30 and the conical sleeve portion 16 is engaged on thedistal end portion of the surgical instrument 10.

It can be seen by comparing FIG. 5 to FIG. 6, that the conical sleeveportion 16 of adapter assembly 30 is configured to facilitate axialrotation of the adapter assembly 30 and hence the lighting device 40,about the central axis of the surgical instrument 10. This enables theuser to preserve their line of sight or move the illumination axis ifthey are in an area of the anatomy that is difficult to access. In thisregard, as best seen in FIGS. 11-14, a resilient O-ring 18 is positionedwithin the interior bore of the conical sleeve portion 16 and it is heldin place by an end cap 22 for frictionally engaging the distal endportion 14 of the surgical instrument 10 and thereby prevent unwantedaxial rotation of the conical sleeve portion 16 without the applicationof a rotational force thereto.

Referring now to FIGS. 18-36, there is illustrated another adapterassembly 50 for attaching a lighting device to a handheld surgicalinstrument 10 at a location that is adjacent to a distal end portion 14of the surgical instrument 10, and is configured in such a manner sothat a illumination axis of the lighting device angularly intersect acentral axis of the surgical instrument 10.

The adapter assembly 50 includes a conical sleeve portion 52 (52′ and52″), similar to the conical sleeve portion 16 of adapter assembly 30,in that it includes a bifurcated tip portion 8′ and 8″ and an interiorbore configured to engage a distal end portion 14 of the surgicalinstrument 10 at a position along a central axis thereof, as best seenin FIGS. 26 and 27. The conical sleeve portion 52 is configured tofacilitate axial rotation of the adapter assembly 50 about the centralaxis of the surgical instrument 10. In this regard, as best seen inFIGS. 26 and 28, a resilient O-ring 56 is positioned within the interiorbore of the conical sleeve portion 52 and it is held in place by an endcap 56 for frictionally engaging the distal end portion 14 of thesurgical instrument 10 and thereby prevent unwanted axial rotation ofthe conical sleeve portion 52 without the application of a rotationalforce thereto.

Referring to FIGS. 26 and 29-36, the adapter assembly 50 furtherincludes a housing portion 72 formed integral with and extendingradially outwardly from the conical sleeve portion 52. The housingportion 72 has a cover enclosing an interior chamber for supporting thelighting device of adapter assembly 50. The lighting device includes anLED or other light source 66 associated with a PC board 68, a battery 58for energizing the light source 66, a switching mechanism 62 foractivating the light source 66 when the distal end portion 14 of thesurgical instrument 10 is engaged in the conical sleeve portion 52, anda circular lens 64.

The light source 66 and lens 64 are located at a distal end of thehousing portion 72 and together they define the illumination axis of thelighting device of adapter assembly 50. As best seen in FIG. 26, theorientation of the housing portion 72 is such that the illumination axisthat is defined by the light source 66 and lens 64 angularly intersectsa central axis of the surgical instrument 10.

Referring now to FIGS. 37-53, there is illustrated another adapterassembly 60 for attaching a lighting device to a handheld surgicalinstrument 10 at a location that is adjacent to a distal end portion 14of the surgical instrument 10, and is configured in such a manner sothat an illumination axis of the lighting device angularly intersect acentral axis of the surgical instrument 10.

The adapter assembly 60 includes a housing portion 78 having a cover 74enclosing an interior chamber for supporting the lighting device, whichincludes an LED or other light source 66 mounted on a PC board 68, abattery 58 for energizing the light source 66, a switching mechanism 62for activating the light source 66 and a circular lens 76 located at adistal end of the housing 78 to define the illumination axis of thelighting device.

The adapter assembly 60 further includes a clamping mechanism that isoperatively associated with the housing portion 78 for engaging thedistal end portion 14 of a surgical instrument 10 in such a manner sothat the illumination axis of the lighting device angularly intersectsthe central axis of the surgical instrument 10. The clamping mechanismincludes a movable flange portion 92 (see FIG. 52) and a fixed flangeportion 106 (see FIG. 53). The movable flange portion 92 has alongitudinal slot 102 for accommodating a guide boss 104 extending fromthe bottom of housing 78, which is retained by a cap 98.

Flange portion 92 is adapted and configured for linear movement relativeto fixed flange portion 106 between an open position shown in FIGS. 48and 50 for receiving the distal end portion 14 of the surgicalinstrument 10 and a closed position shown in FIGS. 49 and 51 forengaging the distal end portion 14 of the surgical instrument 10 at aposition along a central axis thereof. A leaf spring 82 biases themovable flange portion 92 into the closed position of FIGS. 49 and 51.And each engagement flange is provided with an elastomeric plate 84, 86on interior surface thereof for engaging the distal end portion 14 ofthe surgical instrument 10. It should be appreciated that theelastomeric plates 84, 86 advantageously increase the compatibility ofthe adapter assembly 60, so that it can be used with surgical devicesand instruments of varying shape and size, including those that have arounded configuration as well as those that have a somewhat boxyconfiguration.

The switching mechanism 62 projects through an opening in the bottom ofhousing portion 78 and it is positioned to activate the light source 66in housing 78 upon engagement of the distal end portion 14 of thesurgical instrument 10 within the clamping mechanism of adapter assembly60.

Referring now to FIGS. 54-70, there is illustrated another adapterassembly 70 for attaching a lighting device 20 (see FIGS. 15-17) to ahandheld surgical instrument 10 at a location that is adjacent to adistal end portion 14 of the surgical instrument 10, and is configuredin such a manner so that a illumination axis of the lighting device 20angularly intersect a central axis of the surgical instrument 10.

The adapter assembly 70 includes a conical shaft portion 122 configuredto engage a central bore of the lighting device 20, as best seen in FIG.60, and a clamping mechanism including a pair of spaced apart engagementflanges or arms 124 and 126 that are operatively associated with theconical shaft portion 122 and are adapted for pivotal movement betweenan open position shown in FIG. 65 for receiving the distal end portion14 of the surgical instrument 10 and a closed position shown in FIG. 66for engaging the distal end portion 14 of the surgical instrument 10along the central axis thereof, such that the illumination axis of thelighting device angularly intersects the central axis of the surgicalinstrument 10, as best seen in FIG. 57.

Each engagement flange of the clamping mechanism is provided with anelastomeric plate 128′ and 128″ on interior surface thereof for engagingthe distal end portion of the surgical instrument, and the spaced apartengagement flanges 124 and 126 are biased into the closed position ofFIG. 66 by a biasing spring 132. The clamping arms 124 and 126 areattached to the conical shaft portion 122 of the adapter assembly 70 bya central boss 136 and retaining ring 134. The elastomeric plates 128′and 128″ advantageously increase the compatibility of the adapterassembly with various shaped devices.

Referring now to FIGS. 73-78, there is illustrated an adapter assembly80 for attaching one or more battery powered lighting devices 20 to atable 70. The adapter assembly 80 includes a U-shaped mounting clamp 142and pressure bolt 144 for releasably attaching the assembly 80 to atable 70. The adapter assembly 80 further includes a pair ofindependently adjustable flexible adapter arms 146, each having aconical shaft portion 148 for releasably retaining a respective lightingdevice 20.

The subject invention is also directed to a kit that includes a handheldsurgical instrument 10, a battery powered lighting device 20, an adapterfor attaching lighting device to the surgical instrument (e.g., adapter30 or 70), and a packaging enclosure containing the surgical instrument10, the lighting device 20 and the adapter (e.g., adapter 30 or 70).Preferably, the handheld surgical instrument 20 is an electrosurgicalpencil.

While the subject disclosure has been shown and described with referenceto preferred embodiments, those skilled in the art will readilyappreciate that changes or modifications may be made thereto withoutdeparting from the spirit or scope of the subject disclosure.

What is claimed is:
 1. An adapter assembly for attaching a lightingdevice to a handheld surgical instrument comprising: a) a first bodyportion configured to engage a distal end portion of the surgicalinstrument at a position along a central axis thereof; and b) a secondbody portion configured to support a lighting device adjacent the distalend portion of the surgical instrument, such that an illumination axisof the lighting device angularly intersects the central axis of thesurgical instrument.
 2. An adapter assembly as recited in claim 1,wherein the first body portion is defined by a conical sleeve having aninterior bore configured to receive the distal end portion of thesurgical instrument.
 3. An adapter assembly as recited in claim 2,wherein the conical sleeve forming the first body portion is bifurcatedso as to form flexible conical sections for engaging the distal endportion of the surgical instrument.
 4. An adapter assembly as recited inclaim 2, wherein the first body portion is adapted for axial rotationabout the central axis of the surgical instrument.
 5. An adapterassembly as recited in claim 4, wherein a resilient O-ring is positionedwithin the interior bore of the conical sleeve for sealing against thedistal end portion of the surgical instrument to prevent unwanted axialrotation of the first body portion without the application of arotational force.
 6. An adapter assembly as recited in claim 1, whereinthe second body portion is defined by a conical shaft configured toengage a central bore of the lighting device.
 7. An adapter assembly asrecited in claim 6, wherein the first and second body portions areconnected to one another by a rigid bridge.
 8. An adapter assembly asrecited in claim 1, wherein the second body portion is defined by ahousing having an interior chamber for supporting the lighting device.9. An adapter assembly as recited in claim 8, wherein the second bodyportion extends radially outwardly from the first body portion.
 10. Anadapter assembly as recited in claim 8, wherein the first body portionis defined by a clamping mechanism that includes a pair of spaced apartengagement flanges adapted for linear movement between an open positionfor receiving the distal end portion of the surgical instrument and aclosed position for engaging the distal end portion of the surgicalinstrument.
 11. An adapter assembly as recited in claim 10, wherein eachengagement flange is provided with an elastomeric plate on interiorsurface thereof for engaging the distal end portion of the surgicalinstrument, and the spaced apart engagement flanges are spring biasedinto the closed position.
 12. An adapter assembly as recited in claim 6,wherein the first body portion is defined by a clamping mechanismincluding a pair of spaced apart engagement flanges adapted for pivotalmovement between an open position for receiving the distal end portionof the surgical instrument and a closed position for engaging the distalend portion of the surgical instrument.
 13. An adapter assembly asrecited in claim 12, wherein each engagement flange is provided with arubber plate on interior surface thereof for engaging the distal endportion of the surgical instrument, and the spaced apart engagementflanges are spring biased into the closed position.
 14. An adapterassembly as recited in claim 6, wherein the lighting device includes agenerally cylindrical jacket defining the central bore for receiving theconical shaft.
 15. An adapter assembly as recited in claim 14, whereinthe lighting device includes a plurality of circumferentially arrangedLED light sources and an annular lens located at a distal end of thejacket to define the illumination axis of the lighting device.
 16. Anadapter assembly as recited in claim 14, wherein an annular jamming ringsurrounds the central bore for frictionally engaging the conical shaftdefining the second body portion.
 17. An adapter assembly as recited inclaim 8, wherein the lighting device includes an LED light source and alens located at a distal end of the housing to define the illuminationaxis of the lighting device.
 18. An adapter assembly as recited in claim15, wherein a switching mechanism is disposed within the lighting devicefor activating the LED light sources upon engagement of the conicalshaft within the central bore of the lighting device.
 19. An adapterassembly as recited in claim 8, wherein a switching mechanism isdisposed within the housing for activating the LED light source uponengagement of the distal end portion of the surgical instrument with thefirst body portion.
 20. An adapter assembly for attaching a lightingdevice to a handheld surgical instrument comprising: a) a conical sleevehaving an interior bore configured to engage a distal end portion of thesurgical instrument at a location along a central axis thereof; and b) aconical shaft connected to the conical sleeve by a flange and configuredto engage a central bore of the lighting device, wherein the lightingdevice includes a plurality of circumferentially arranged LED lightsources and an annular lens located at a distal end thereof to definethe illumination axis of the lighting device, and wherein theillumination axis of the lighting device angularly intersects thecentral axis of the surgical instrument.
 21. An adapter assembly asrecited in claim 20, wherein the conical sleeve is bifurcated so as toform flexible conical sections for engaging the distal end portion ofthe surgical instrument.
 22. An adapter assembly as recited in claim 20,wherein the conical sleeve is adapted for axial rotation about thecentral axis of the surgical instrument.
 23. An adapter assembly asrecited in claim 22, wherein a resilient O-ring is positioned within theinterior bore of the conical sleeve for sealing against the distal endportion of the surgical instrument to prevent unwanted axial rotation ofthe conical sleeve without the application of a rotational force.
 24. Anadapter assembly as recited in claim 20, wherein an annular jamming ringsurrounds the central bore of the lighting device for frictionallyengaging the conical shaft.
 25. An adapter assembly as recited in claim20, wherein a switching mechanism is operatively associated with thecentral bore of the lighting device for activating the LED light sourcesupon engagement of the conical shaft within the central bore of thelighting device.
 26. An adapter assembly for attaching a lighting deviceto a handheld surgical instrument comprising: a) a conical sleeve havingan interior bore configured to engage a distal end portion of thesurgical instrument at a position along a central axis thereof; and b) ahousing formed integral with and extending radially outwardly from theconical sleeve and having an interior chamber for supporting thelighting device, which includes an LED light source and a lens locatedat a distal end of the housing to define the illumination axis of thelighting device, wherein the illumination axis of the lighting deviceangularly intersects the central axis of the surgical instrument.
 27. Anadapter assembly as recited in claim 26, wherein the conical sleeve isbifurcated so as to form flexible conical sections for engaging thedistal end portion of the surgical instrument.
 28. An adapter assemblyas recited in claim 26, wherein the conical sleeve is adapted for axialrotation about the central axis of the surgical instrument.
 29. Anadapter assembly as recited in claim 28, wherein a resilient O-ring ispositioned within the interior bore of the conical sleeve for sealingagainst the distal end portion of the surgical instrument to preventunwanted axial rotation of the conical sleeve without the application ofa rotational force.
 30. An adapter assembly as recited in claim 26,wherein a switching mechanism is disposed within the housing and itcommunicates with the conical sleeve for activating the LED light sourceupon engagement of the distal end portion of the surgical instrumentwith the conical sleeve.
 31. An adapter assembly for attaching alighting device to a handheld surgical instrument comprising: a) ahousing having an interior chamber for supporting the lighting device,which includes an LED light source and a lens located at a distal end ofthe housing to define the illumination axis of the lighting device; andb) a clamping mechanism depending from the housing and including a pairof spaced apart engagement flanges adapted for linear movement betweenan open position for receiving the distal end portion of the surgicalinstrument and a closed position for engaging the distal end portion ofthe surgical instrument at a position along a central axis thereof, suchthat the illumination axis of the lighting device angularly intersectsthe central axis of the surgical instrument
 32. An adapter assembly asrecited in claim 31, wherein each engagement flange of the clampingmechanism is provided with an elastomeric plate on interior surfacethereof for engaging the distal end portion of the surgical instrument,and the spaced apart engagement flanges are spring biased into theclosed position.
 33. An adapter assembly as recited in claim 31, whereina switching mechanism is disposed within the housing for activating theLED light source upon engagement of the distal end portion of thesurgical instrument with the clamping mechanism.
 34. An adapter assemblyfor attaching a lighting device to a handheld surgical instrumentcomprising: a) a conical shaft configured to engage a central bore ofthe lighting device, wherein the lighting device includes a plurality ofcircumferentially arranged LED light sources and an annular lens locatedat a distal end thereof to define the illumination axis of the lightingdevice; and b) a clamping mechanism including a pair of spaced apartengagement flanges operatively associated with the conical shaft andadapted for pivotal movement between an open position for receiving thedistal end portion of the surgical instrument and a closed position forengaging the distal end portion of the surgical instrument along thecentral axis thereof, such that the illumination axis of the lightingdevice angularly intersects the central axis of the surgical instrument35. An adapter assembly as recited in claim 34, wherein each engagementflange of the clamping mechanism is provided with an elastomeric plateon interior surface thereof for engaging the distal end portion of thesurgical instrument, and the spaced apart engagement flanges are springbiased into the closed position.
 36. An adapter assembly as recited inclaim 34, wherein an annular jamming ring surrounds the central bore forfrictionally engaging the conical shaft.
 37. An adapter assembly asrecited in claim 34, wherein a switching mechanism is operativelyassociated with the central bore of the lighting device for activatingthe LED light sources upon engagement of the conical shaft within thecentral bore of the lighting device.
 38. A kit comprising: a) a handheldsurgical instrument; b) a battery powered lighting device; c) an adapterfor attaching lighting device to the surgical instrument; and d) apackaging enclosure containing the surgical instrument, the lightingdevice and the adapter.
 39. A kit as recited in claim 38, wherein thehandheld surgical instrument is an electrosurgical pencil.